Applications of Ultrasonic Cleaner
Ultrasonic Cleaning Machine has been widely used in Hardware, Electronics, Glasses, Jewelry, Optics, Clocks, Medical Dentistry, Health care institutions, Chemical, Automotive, Shipping, Aviation and Repair Industries.
Household supplies: Daily use of items such as gold and silver jewelry, jewelry, head ornaments, brooches, glasses, chains, pens, CDs, shaving knives, combs, dentures, tea tools and milk bottles, nipples, and fruits like grapes, cherries and strawberries. While cleaning the object, it can also be sterilized. In addition, ultrasound can also clean and care hands, to achieve the effect of skin beauty, enhance skin elasticity.
Electronic appliances: Switch, integrated circuit, electronic circuit board, semiconductor element, silicon chip, quartz crystal, magnetic head, magnetic tape, optical fiber, Relay, capacitor, Alarm, memory, LCD, Solder, oil stains, turpentine, preservatives, paraffin, oxide, rust on the hard disk components.
Watches and Jewelry industry: Remove paint, spray paint, compound, oil sludge, dust, oxide layer, polishing paste on Jewelry, necklaces, jade articles, watches, glasses, etc.
Chemical and biological Industry: cleaning, disinfection and sterilization of chemical instrument and laboratory vessel. Assisted accelerate the emulsification, decomposition and extraction.
Automobile industry: Mainly remove oil, antiseptic, plastic residue, abrasive and graphite on Valve, ignition plug, fuel pump, oil tank, battery electrode, piston ring, machine control disc parts.
Optical Industry: Remove oil, sweat and ash on the Optical instruments and all kind of lens.
Aviation industry: Remove oxide, dust, rust, carbon and scale on fuel filter, flow control equipment, Gyroscopes, satellite and aviation hydraulic system
Electroplating industry: Remove grease, rust, phosphide on the Vernier caliper, fixture, spectacle frame, surgical instruments, dental tools, hardware, watch parts, metal structural parts such as fishing gear accessories
Printing and textile industry: Remove stains, ink mark, fingerprints, oil and dyestuff on the Rotary machine, spinneret, polyester filter core, textile spindle.
Power industry: Remove Ink, oil, dust, rust on the street lamp, electric power meter, bulb, teletype and insulation head
Vacuum ion plating products: Mainly cleaning oil stains, fingerprints, dust, oxides on Lenses, resin sheet, glass, lighting, arts and crafts before coating
Medical instruments: Mainly remove blood, gel, fingerprints, residues, proteins on Syringes, pipettes, glass containers, pacemakers, esophagoscopes, proctoscope, directional mirrors, artificial organs.
Precision machinery: Mainly remove Abrasives, iron filings, rust inhibitors, composites, cooling oils, polishing, oxides on Screws, nozzles, gears, springs, bearings, lead frames, production machinery, full enclosed compressors, heat exchangers, precision valves.
What Ultrasonic Cleaner Can Do?
ultrasonic cleaners use industrial strength cleaning action to:
-
Clean carbon deposits from carburetors and engine parts
-
Removes stubborn oil, grease, lubricants, paint, rust, and dirt
-
Safely clean any aluminum parts
-
Penetrate and thoroughly clean small holes, small apertures, and crevices
-
Clean sensitive parts including wiring and plastic without damage
Because these parts are cleaned thoroughly, they continue to work effectively and outlast other parts that may not be as clean. This process also decreases the need for and the time spent manually cleaning all of these parts and equipment.
If you own or manage a business in the automotive industry and you are interested in a high quality ultrasonic cleaner that can effectively clean all of your automotive parts and equipment, contact Whale Cleen sonic.
CLEANING SOLUTIONS
Ultrasonic activity (cavitation) helps the solution to do its job; plain water would not normally be effective. The cleaning solution contains ingredients designed to make ultrasonic cleaning more effective. For example, reduction of surface tension increases cavitation levels, so the solution contains a good wetting agent (surfactant). Aqueous cleaning solutions contain detergents, wetting agents and other components, and have a large influence on the cleaning process.
Correct composition of the solution is very dependent upon the item to be cleaned. Solutions are mostly used warm, at about 50-65°C (1 22-149°F), however, in medical applications it is generally accepted that cleaning should be at temperatures below 38°C (10 °F) to prevent protein coagulation. Water-based solutions are more limited in their ability to remove contaminants by chemical action alone than solvent solutions; e.g. for delicate parts covered with thick grease. The effort required to design an effective aqueous-cleaning system for a particular purpose is much greater than for a solvent system.
Some machines (which are not unduly large) are integrated with vapour degreasing machines using hydrocarbon cleaning fluids: Three tanks are used in a cascade. The lower tank containing dirty fluid is heated causing t he fluid to evaporate. At the top of the machine there is a refrigeration coil. Fluid condenses on the coil and falls into the upper tank. The upper tank eventually overflows and clean fluid runs into the work tank where the cleaning takes place. Purchase price is higher than simpler machines, but such machines are economical in the long run. The same fluid can be reused many times, minimising wastage and pollution. Carbon tetrachloride was used in the past, but is now prohibited as a health hazard. Chemicals used in the modern Ultrasonic cleaning units.
